Maintest

Free tool

Repair, Retrofit or Replace?

Compare the lifecycle cost (NPV/TCO) of three scenarios — repair, retrofit, or new equipment.

1. Current equipment costs

used for all scenarios

2. Risk ratings (1 = low, 5 = high)

3. Scenario A — Repair

4. Scenario B — Retrofit

5. Scenario C — New Equipment

6. Analysis parameters

Result: lifecycle cost comparison (NPV/TCO)

Risk ratings (your input)
⚠️ Technical risks may reverse the economic result. High spare parts, obsolescence or safety risk may make a cheaper scenario more expensive or impossible in practice.

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This result is an indicative decision-support aid, not an engineering calculation or formal appraisal. For a final decision, we recommend a technical audit and quote comparison.

How the calculation works

The tool compares three scenarios – repair, retrofit and a new machine – over a chosen period (1–10 years) using net present value (NPV). Each scenario’s cost is the initial cost plus the annual running cost (maintenance, downtime, energy), discounted at the chosen rate; the new machine’s residual value is deducted. The lowest-cost scenario is flagged, but risks (spare parts, obsolescence, safety) are assessed separately because they can overturn the economic result.

Example: repair may be cheapest today, but if failure costs and downtime are high, retrofit may prove cheaper over 5–10 years.

Frequently asked questions

Does the tool recommend buying a new machine?

No. It shows the lowest modelled lifecycle cost; you make the final decision together with risks and a technical assessment.

Which period should I use?

Usually the expected remaining service life of the machine, between 1 and 10 years.

What is the discount rate?

The rate used to bring future costs to today’s value. The company’s cost of capital is often used.

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